a. This equipment offers flexible configuration options for the mold and tray specifications, allowing it to be compatible with various machine models and trays.
b. In terms of mold and finished lens appearance, a visual system is employed to intelligently detect mold contamination and lens breakage, preventing damage to the mold during subsequent molding operations.
c. When arranging the finished products, they can be placed in separate trays according to the mold number and can be independently labeled for easy differentiation.
d. A wide range of options for picking and placing functions are available, suitable for different molds, lenses, and process requirements. For example, there is a feature to temporarily stop and hold the operation to prevent contact between the upper and lower molds, reducing the risk of damage.
e. The input molds can be marked, making it convenient to track the position and status of specific molds.
f. The transfer system utilizes a transfer cylinder method, which minimizes secondary wear caused by mold transportation. Additionally, it coordinates with the XYZ axis, allowing separation of the input and discharge processes from the assembly axis, thereby improving efficiency and accommodating multi-hole picking and placing.
NO | Project distinction | content | Detailed specifications |
1 | Basic parameters | power source | Power supply: single-phase 220V; rated power: 2KW; |
Compressed air: 0.50MPa±5%, 45 liters/min; | |||
Mold specification | Diameter: φ16~φ36mm; Height: 20 ~60mm; Scope of application: one mold and one hole (gripper + suction type, optional top pen device) | ||
Dimensions | 2100(L)×1250(W)×2100(H) ; weight about 1500kg | ||
2 | drive mode | High precision electric cylinder cylinder | High-precision electric cylinder and SMC cylinder |
3 | Processing cycle | ≥45s | Depending on the processing model |
5 | Tray capacity | finished tray | One layer, can hold 23 small collars 140mm×90mm |
preform tray | Circular layer, diameter 475mm can hold four 150mm×130mm | ||
Defective product tray | Small collar 140mm×90mm | ||
6 | Air purification | FFU fan unit | Realize the air repurification of the small environment of the equipment |
7 | visual system | vision | Monitor the condition of molds and lenses |
8 | Mold, lens and preform transfer | transfer | Transfer of molds, lenses and preforms using pneumatic cylinders, pneumatic fingers, electric cylinders, error correctors and through-beam photoelectric sensors |
9 | Environmental requirements | humidity | 30-60% , but no condensation |
temperature | Normal temperature 20-28°C, but no condensation |